Custom Integrated Powder Polymerization Preparation Unit Variable Frequency Dosing Device QXYTH-2000L

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  • Integrated Powder Polymerization Preparation Unit Variable Frequency Dosing Device QXYTH-2000L
  • Integrated Powder Polymerization Preparation Unit Variable Frequency Dosing Device QXYTH-2000L

Integrated Powder Polymerization Preparation Unit Variable Frequency Dosing Device QXYTH-2000L

The integrated powder polymerization preparation unit variable frequency feeding device is an advanced industrial automation system designed for accurate and efficient material feeding in powder polymerization processes. It integrates variable frequency drive (VFD) technology to dynamically adjust the feeding speed to ensure accurate feeding of raw materials such as monomers, initiators and additives. The machine can be adjusted according to real-time process needs. The compact modular design simplifies installation and maintenance, and the programmable logic controller (PLC) can be seamlessly integrated with a wider range of production control systems. Ideal for the chemical, pharmaceutical and polymer industries.

Polymer preparation system
Integrated Powder Polymerization Preparation Unit Variable Frequency Dosing Device
Model: QXYTH-2000L | Large-capacity polymer mixing | VFD-controlled precision dosing
2000L dissolving tank 2.62 kW total power Variable frequency drive 530 kg machine weight
QXYTH-2000L Polymer Preparation Unit

The QXYTH-2000L Integrated Powder Polymerization Preparation Unit is a high-capacity, fully integrated system designed for the preparation and dosing of polymer solutions in water treatment, wastewater treatment, and industrial process applications. The system combines powder polymer storage, automatic feeding, dissolution/maturation, and variable frequency controlled dosing in a single, compact skid-mounted unit. The 2000L dissolving tank, with dimensions of L2000 × W1200 × H1000 mm, provides substantial capacity for continuous preparation of high-viscosity polymer solutions essential for flocculation and sludge conditioning. The dual-stage mixing system includes a high-speed dispersion mixer for initial powder wetting followed by a slow-speed maturation agitator for complete polymer chain activation. The integrated variable frequency drive enables precise adjustment of dosing pump speed, responding to process demand signals with exceptional accuracy. With a total power consumption of only 2.62 kW, the QXYTH-2000L delivers energy-efficient polymer preparation for municipal and industrial facilities requiring reliable, high-volume polymer dosing capacity.

Core advantages
Large 2000L polymer capacity Extended batch capacity for high-volume polymer dosing. Supports continuous flocculant supply for sludge dewatering and clarification.
Dual-stage mixing system High-speed dispersion + slow-speed maturation ensures complete polymer activation. Prevents fish-eye formation and agglomeration.
VFD precision dosing Variable frequency drive enables dosing rates from 0-100%. Responds to 4-20mA process signals for automated flow-based dosing.
Energy efficient 2.62 kW total power consumption. VFD reduces energy usage during low-demand periods. Low operating costs.
Technical specifications
Model QXYTH-2000L
Dissolving tank dimensions L2000 × W1200 × H1000 mm
Machine weight 530 kg
Total power consumption 2.62 kW
Voltage 380V / 50Hz (3-phase)
Mixing system Dual-stage (dispersion + maturation)
QXYTH-2000L Detail View
Application scenarios
Municipal wastewater treatment sludge dewatering polymer preparation
Drinking water treatment flocculant and coagulant polymer dosing
Mining and minerals processing polymer flocculant preparation
Paper and pulp industry retention aid polymer preparation
Chemical and petrochemical process polymer solution preparation
Polymer preparation
Water · Wastewater · Mining · Pulp
Operating and maintenance notes
Polymer feeding Use dry, free-flowing polymer powder. Maintain hopper level above minimum. Clean screw feeder weekly to prevent bridging.
Activation process Allow minimum 20-30 minutes maturation time for complete polymer activation. Use warm water (30-40°C) for improved dissolution.
VFD settings Program VFD based on required dosing rate. Set frequency limits. Calibrate 4-20mA input signal monthly.
Calibration Calibrate powder feeder and dosing pump monthly. Verify polymer solution concentration using viscometer.
Frequently asked questions
What makes the QXYTH-2000L ideal for polymer preparation?
The QXYTH-2000L features a dual-stage mixing system specifically designed for polymer activation. The high-speed dispersion mixer ensures complete powder wetting without agglomeration, while the slow-speed maturation agitator provides gentle, extended mixing for full polymer chain unwinding. This two-stage process typically achieves 95-98% polymer activation, compared to 70-80% with single-stage mixing. The result is higher flocculation efficiency and reduced polymer consumption.
What is the typical polymer dosing capacity?
The QXYTH-2000L provides typical polymer dosing capacity of 200-1200 L/h of 0.1-0.5% solution, depending on polymer type and molecular weight. The 2000L tank supports batch volumes up to 2000L, enabling 2-10 hours of continuous operation at typical dosing rates. Jiangsu Aozheng Metal Products Co., Ltd. provides capacity calculations based on specific application requirements and polymer characteristics.
What polymer types are compatible with the system?
The system is compatible with a wide range of powder polymers including anionic, cationic, and nonionic polyacrylamides (PAM), polyDADMAC, and other flocculant polymers. The stainless steel construction and dual-stage mixing ensure effective dissolution for most polymer types. Jiangsu Aozheng Metal Products Co., Ltd. provides polymer compatibility testing and optimization support for specific applications across the United States, Germany, Australia, Canada, and the Middle East.
What after-sales support and spare parts are available?
Jiangsu Aozheng Metal Products Co., Ltd. provides comprehensive after-sales support including installation supervision, operator training, and ongoing technical assistance. Spare parts including screw feeder assemblies, mixing impellers, seals, and VFD components are available with delivery times of 7-15 days. Annual maintenance contracts and remote monitoring support are available for large-scale installations.

Equipment Model

 QXYTH-2000L

Dissolving Tank Dimensions

 L2000mm * W1200mm * H1000mm

Machine Weight

530kg

Total Power Consumption

 2.62KW

Yangzhou Qinxin Environmental Protection Technology Co., Ltd.

  • 14000+

    Factory Area

  • 18+

    Honorary Certificate

Yangzhou Qinxin Environmental Protection Technology Co., Ltd. is China Custom Integrated Powder Polymerization Preparation Unit Variable Frequency Dosing Device QXYTH-2000L Suppliers and Integrated Powder Polymerization Preparation Unit Variable Frequency Dosing Device QXYTH-2000L Company. This is an enterprise that combines industry and trade and is committed to research and development, production, and sales of environmental protection equipment, Our company is mainly engaged in Integrated Powder Polymerization Preparation Unit Variable Frequency Dosing Device QXYTH-2000L, stacked screw sludge dewatering machines, PAM integrated dosing devices, sludge low-temperature drying systems, solid-liquid separators, other sewage treatment equipment, mainly serving municipal, food, petrochemical, aquaculture, papermaking, leather, brewing, printing and dyeing, chemical, pharmaceutical, medical and other industries. Adhering to many years of practical experience and research and development in the production of environmental protection equipment, the company is AAA-level contract-oriented and trustworthy and has obtained a number of patents and quality management system certifications, environmental management system certifications, and occupational health and safety management system certifications.

HONOR & CERTIFICATE

Our products have obtained, include EC-Type Examination Certificate, BV, MODE, DNV, GL Certificate, EC Attestation of Conformity, Certificate of Type Approval for Marine Product and Lloyd’s Register Quality Assurance.

  • Environmental Management System Certificate
  • Environmental Management System Certificate
  • Quality Management System Certificate
  • Quality Management System Certificate
  • Occupational Health & Safety Management System Certificate
  • Occupational Health & Safety Management System Certificate
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