Custom Livestock Wastewater Treatment Screw Press Sludge Dewatering Machine QXDL-403

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  • Livestock Wastewater Treatment Screw Press Sludge Dewatering Machine QXDL-403
  • Livestock Wastewater Treatment Screw Press Sludge Dewatering Machine QXDL-403

Livestock Wastewater Treatment Screw Press Sludge Dewatering Machine QXDL-403

The Screw Press Sludge Dewaterer for Livestock Wastewater Treatment is an efficient and compact solution for dewatering livestock wastewater sludge. The machine uses a rotating screw mechanism to continuously apply pressure to separate the sludge from the liquid, reducing the sludge volume by up to 80%. The machine is designed for high-capacity processing and can handle various types of sludge with low energy consumption and low maintenance costs. The machine is equipped with a self-cleaning screen to prevent clogging and ensure stable operation. Used on farms and biogas plants, it can produce a drier filter cake that is easier to handle or use as fertilizer.

Wastewater treatment equipment
Livestock Wastewater Treatment Screw Press Sludge Dewatering Machine
Model: QXDL-403 | High-efficiency dewatering | Livestock and agricultural wastewater
240-480 Kg/h capacity 7.5 kW total power 5300 kg machine weight Stainless steel contact parts
QXDL-403 Screw Press Sludge Dewatering Machine

The QXDL-403 Screw Press Sludge Dewatering Machine is a high-performance industrial dewatering system specifically engineered for livestock wastewater treatment applications. Utilizing a progressive screw pressing mechanism, the machine continuously dewaters sludge from livestock operations including pig farms, cattle ranches, and poultry facilities. The screw press design features a rotating screw shaft with increasing compression ratios, forcing sludge through a cylindrical screen that separates liquid from solid material. The resulting dewatered cake has a dry solids content of 25-35%, significantly reducing disposal volume and associated hauling costs. The machine's robust construction with stainless steel contact parts ensures corrosion resistance and long service life in demanding agricultural environments. With a dry sludge treatment capacity of 240-480 kg/h and low power consumption of 7.5 kW, the QXDL-403 offers an energy-efficient solution for livestock producers seeking sustainable waste management practices.

Core advantages
High dewatering efficiency Produces sludge cake with 25-35% dry solids content. Reduces waste volume by up to 80% compared to lagoon storage.
Low energy consumption Only 7.5 kW total power for 240-480 kg/h processing capacity. Energy-efficient design reduces operating costs.
Continuous operation 24/7 continuous dewatering capability with minimal operator intervention. Automated control system monitors performance.
Corrosion resistance Stainless steel contact parts resist corrosion from livestock wastewater, ensuring long operational life.
Technical specifications
Model QXDL-403
Dry sludge capacity 240-480 Kg/h
Equipment dimensions L4790 × W2550 × H2250 mm
Machine weight 5300 kg
Total power consumption 7.5 kW
Voltage 380V / 50Hz (3-phase)
QXDL-403 Detail View
Application scenarios
Pig farm wastewater treatment and manure dewatering for nutrient recovery
Cattle and dairy ranch manure processing for bedding production and composting
Poultry litter and manure dewatering for fertilizer preparation
Agricultural biogas plant digestate dewatering and solid-liquid separation
Food processing wastewater sludge dewatering for disposal cost reduction
Livestock wastewater treatment
Screw press dewatering
Operating and maintenance notes
Inlet sludge preparation Inlet sludge should have 0.5-5% solids content for optimal performance. Avoid fibrous or abrasive materials that may damage the screw mechanism.
Flocculant addition Polymer flocculant recommended for enhanced dewatering. Dosage 2-5 kg/ton dry solids depending on sludge characteristics.
Scheduled maintenance Inspect screw shaft and screen monthly. Replace worn components per schedule. Lubricate bearings every 500 operating hours.
Cleaning procedure Wash down machine after each shift. Use high-pressure water spray. Do not use acidic or chlorinated cleaning agents.
Frequently asked questions
What dry solids content can the QXDL-403 achieve?
The QXDL-403 produces dewatered sludge cake with a dry solids content of 25-35% depending on sludge type and flocculant addition. For pig and cattle manure, typical results are 28-32% dry solids. The screw press design with adjustable compression ratio allows operators to optimize output based on application requirements.
How does the QXDL-403 compare to centrifuge or belt press dewatering?
The screw press offers lower energy consumption (7.5 kW) compared to centrifuges (typically 30-50 kW) and belt presses (15-25 kW). It also provides continuous, quiet operation with less maintenance. The screw press is particularly effective for livestock wastewater where sludge has high organic content and fibrous material that can clog other systems. The initial investment is typically lower than centrifuges with comparable capacity.
What is the recommended flocculant type and dosage?
High-molecular-weight cationic polyacrylamide flocculant is recommended for livestock wastewater sludge. Dosage typically ranges from 2-5 kg per ton of dry solids. Flocculant selection and dosage should be determined through jar testing with actual sludge samples. Jiangsu Aozheng Metal Products Co., Ltd. provides flocculant optimization support for each installation.
What maintenance is required for the QXDL-403?
Regular maintenance includes monthly inspection of the screw shaft and screen for wear, bearing lubrication every 500 operating hours, and daily washdown after use. The screen should be replaced every 2-3 years depending on operating hours and sludge characteristics. Spare parts including screen segments and screw flight are available from Jiangsu Aozheng Metal Products Co., Ltd. The company provides maintenance contracts and operator training for all installations.

Equipment Model

 QXDL-403

Dry Sludge Treatment Capacity

240-480 Kg/h

Equipment Dimensions

 L4790mm × W2550mm × H2250mm

Machine Weight

 5300kg

Total Power Consumption

7.5kW

Yangzhou Qinxin Environmental Protection Technology Co., Ltd.

  • 14000+

    Factory Area

  • 18+

    Honorary Certificate

Yangzhou Qinxin Environmental Protection Technology Co., Ltd. is China Custom Livestock Wastewater Treatment Screw Press Sludge Dewatering Machine QXDL-403 Suppliers and Livestock Wastewater Treatment Screw Press Sludge Dewatering Machine QXDL-403 Company. This is an enterprise that combines industry and trade and is committed to research and development, production, and sales of environmental protection equipment, Our company is mainly engaged in Livestock Wastewater Treatment Screw Press Sludge Dewatering Machine QXDL-403, stacked screw sludge dewatering machines, PAM integrated dosing devices, sludge low-temperature drying systems, solid-liquid separators, other sewage treatment equipment, mainly serving municipal, food, petrochemical, aquaculture, papermaking, leather, brewing, printing and dyeing, chemical, pharmaceutical, medical and other industries. Adhering to many years of practical experience and research and development in the production of environmental protection equipment, the company is AAA-level contract-oriented and trustworthy and has obtained a number of patents and quality management system certifications, environmental management system certifications, and occupational health and safety management system certifications.

HONOR & CERTIFICATE

Our products have obtained, include EC-Type Examination Certificate, BV, MODE, DNV, GL Certificate, EC Attestation of Conformity, Certificate of Type Approval for Marine Product and Lloyd’s Register Quality Assurance.

  • Environmental Management System Certificate
  • Environmental Management System Certificate
  • Quality Management System Certificate
  • Quality Management System Certificate
  • Occupational Health & Safety Management System Certificate
  • Occupational Health & Safety Management System Certificate
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